How to Smoke a Chuck Roast on a Pellet Grill [EXPLAINED]

If you love smoked beef, try smoked chuck roast. You can enjoy your fantastic smoked chuck roast in less than six hours. So here is how to smoke a chuck roast on a pellet grill.

Begin by preheating the grill to 250 degrees Fahrenheit before marinating the sides of your chuck roast with hot sauce or mustard. Take your favorite rub ingredients and apply them evenly to your chuck roast. Place the marinated chuck roast on your grill, close it and let it cook for 3 to 4 hours. 

You need to learn to smoke a delicious chuck roast on a pellet grill. Keep reading for a refined secret of smoking the best chuck roast.`                

Smoking a Chuck Roast on a Pellet Grill

As mentioned, various recipes can be used when smoking a chuck roast. The one you choose determines how tasty and flavorful your chuck roast will be. However, there are other more straightforward ways of smoking a chuck roast on a pellet grill. Here is how you can do it.

1. Trim Your Chuck Roast

Remove the excess fats on your chuck roast. This beef cut contains a lot of marbling, making it among the fattest meat cuts from the animal. Consequently, you should start trimming from the edges of the meat and remove any hard fat that seems extra. As much as fat contributes to the deep beef flavor of your chuck, you don’t want it in excess.

2. Season the Beef Chuck Roast

Get your well-trimmed chuck roast ready for seasoning. You can use the ordinary bold beef rub for seasoning. At the same time, if you are an expert, you can make your favorite seasoning. After seasoning, leave it to rest for an hour or two so that the rub can soak into the meat for more flavor and taste.

3. Smoke your Chuck Roast

The following three procedures will help you smoke the best chuck roast:

  • Smoke your chuck roast at 150 degrees F for about two hours so that it may absorb enough smoke. This first step is paramount as it lets your chuck roast to soak in more smoke for a better Smokey flavor.
  • Increase the temperatures to 275 degrees F and smoke your chuck for two hours so that the rub can be set and your chuck roast will cook faster
  • Use an aluminum foil to wrap your chunk and then cook it at 275 degrees F for one and a half hours until it is well cooked.

From this, you can see that it uses the two temperatures rule, which requires a lot of time. However, if you have limited time, there is a shorter version for you.

  • Heat your pellet grill to 275 degrees F
  • Place your chuck in the grills and let it smoke for three to four hours
  • Wrap the chuck roast with aluminum foil and leave it to cook until it is done.
  • Leave the meat to rest for 30 minutes before you start slicing and mixing it with the juices.

Wrapping is essential because it pools the juices and rubs to the top of your meat.

Beef Chuck Roast

Beef chuck roast is cut from a cow’s lower neck and upper shoulder. This is the same area where steaks are cut from. Nevertheless, chuck roasts tend to be fattier than any other meat cuts from this area. Chuck roasts are also called chuck roll, chuck eye, or sometimes pot roast.

The following are some essential things you should know about beef chuck roast:

What is the Taste of Beef chuck Roast?

Like all beef meat cuts, chuck roast tastes the same. However, due to its high-fat content, it has a more tasteful and deeper beef flavor. It is tender because it does not have connective tissues. Thus, it is more enjoyable because it melts, leaving a deep flavor in your mouth. Beef chuck roast is one of the best beef meat cuts for smoking.

Why Should you Try Beef Chuck Roast?

  • It is cheap and relatively larger, and when smoked it has a delicious taste when properly smoked
  • A smoked beef chuck roast enhances natural flavors giving you a tender and juicy meat roast.
  • Its preparation requires only five minutes, while the rest of the work is done by the pellet grill
  • It is moist and tender

Also read; How To Use A Grill Basket For Veggies

Chuck Roast Recipes

Smoking chuck roast is fun; with the various recipes available, you can choose one that is your favorite. Here are some of the best recipes you can try:

Smoked Chuck Roast Recipe

What you need

  • Pellet grill
  • Meat thermometer


  • A three-pound chuck roast
  • Two teaspoon of garlic powder
  • One teaspoon of sea salt
  • ¼ ready mustard
  • A half tablespoon of black pepper
  • Two teaspoons onion powder
  • One teaspoon paprika
  • Two teaspoon brown sugar


  1. Preheat your smoker to 250 degrees F
  2. Prepare a spice rub by mixing paprika, brown sugar, sea salt, garlic powder, mustard, and onion powder in a small bowl.
  3. Use a spoon to apply the rub on both sides of your chuck roast. Make sure it covers every part of the meat; you can use your fingers to push the rub into the meat pieces gently.
  4. Place your marinated beef roast on the grill racks, put the meat thermometer horizontally, and then push it to the center.
  5. Close the grill lid and let the chuck smoke until the meat’s internal temperature reaches 45 degrees F. This takes approximately 3hours and 55minutes.
  6. Pull it from the smoker and wrap it in aluminum foil for fifteen minutes to pool the juices to the top.
  7. Slice your smoked beef chuck roast against the grain and serve.

Texas Style Recipe

What you need

  • Pellet grill
  • Knife
  • Cutting board
  • Butcher paper


  • A five-pound chuck roast
  • Sea salt
  • Black pepper


  1. Rub salt and pepper on your chuck roast piece.
  2. Put it in a fridge for 12 hours, then preheat your smoker to 225F.
  3. Put your chuck roast on the preheated grill until the internal temperature reaches 160 degrees F. you will use a meat thermometer to determine the meat’s internal temperature.
  4. Use butcher paper or aluminum foil to wrap your chuck roast and then put it back in the smoker until it is 200 degrees internally.
  5. Remove it from the grill and let it rest for about thirty means before you slice and serve it.

Marinated Smoked Chuck Roast Recipe


  • A quarter cup of olive oil
  • A quarter cup of balsamic vinegar
  • Half a spoon meat tenderizer
  • Two tablespoons minced garlic, fresh parsley, and Dijon mustard
  • One medium minced shallot
  • One teaspoon of granulated sugar, beef bouillon, kosher salt, and grounded black pepper
  • Three-pound chuck roast
  • Chimichurri sauce


  1. Collect all your ingredients
  2. Mix olive oil, balsamic vinegar, meat tenderizer, garlic, shallot, pepper, salt, sugar, parsley, and Dijon in one bowl. Add some water and stir.
  3. Score the beef chuck roast using a chuck knife to make around six big cuts on each side
  4. Put your marinade in a plastic bag and add it to your steak. Seal your plastic bag and then massage it directly to your steak. Put it in a refrigerator for six hours.
  5. Heat your grill to 400 degrees F and keep adjusting between 400 and 475 degrees F. sear each side of your meat for five minutes each.
  6. Control the meat’s internal temperature up to 130 degrees F to 140 degrees F
  7. Remove your beef chuck roast from the grill and leave it to rest for ten minutes before slicing.
  8. Serve with chimichurri sauce, and enjoy

Bottom Line

Smoked chuck roast is among the most loved beef meat cuts. It is simple to prepare, and the smoke has a great flavor. Most people prefer it to other meat cuts due to its tenderness and affordability. If you haven’t tried it yet, you should give it a try.

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