DIY Weber Ash Catcher: A Simple and Practical Guide

Weber grills are beloved for their exceptional quality and performance, but even the best grills require maintenance and occasional upgrades. One essential component that ensures a clean grilling experience is the ash catcher.

The ash catcher collects ash and debris, making it easier to clean your grill after use. If your Weber grill’s ash catcher needs a replacement or you want to save some money, why not embark on a DIY project to create your own ash catcher?

Building a DIY Weber Ash Catcher

Here is a step-by-step guide through the process of building a DIY Weber ash catcher that will keep your grill clean and enhance your grilling experience.

Materials Needed

  • A large metal can: Look for a sturdy metal can with a lid, such as a 5-gallon paint bucket or an old metal trash can. Ensure that it is clean and free from any residual paint or harmful substances.
  • Metal grate or mesh: Choose a metal grate or mesh that fits the diameter of the metal can. You can repurpose an old grate from another grill or find one at a hardware store.
  • Metal rod or handle: To easily remove and empty the ash catcher, you’ll need a metal rod or handle. This can be a metal pipe, a long metal handle from an old grill tool, or a sturdy metal rod.
  • Tools: You’ll need basic tools such as a drill, screws, screwdriver, metal-cutting tools (if necessary), and safety gear like gloves and safety goggles.

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Step-by-Step Instructions

1. Prepare the Can

Clean the metal can thoroughly to remove any dirt or residue.

If the can has a lid, you can use it as the top of your ash catcher. If not, you’ll need to create a lid using a metal sheet or similar material.

2. Create Air Vents

Use a drill to create several small holes around the bottom edge of the can. These holes will serve as air vents to promote airflow and aid in ash collection.

3. Attach the Metal Grate

Place the metal grate or mesh inside the can, approximately 1-2 inches above the bottom. The grate should be raised to allow ashes to fall through while preventing large debris from clogging the vents.

Secure the metal grate in place by drilling screws through the can into the grate’s edges.

4. Install the Metal Rod or Handle

Attach the metal rod or handle to the side of the can opposite the air vents. This will serve as a handle to lift and empty the ash catcher easily.

5. Test the DIY Ash Catcher

Before using the ash catcher during grilling, place it underneath the grill’s ashtray area to ensure it fits snugly and collects ashes effectively.

Congratulations! You’ve successfully crafted your DIY Weber ash catcher, an essential accessory to keep your grill clean and maintain its optimal performance. By reusing materials and following these simple steps, you’ve not only saved money but also contributed to a sustainable grilling solution.

Always remember to wear safety gear while working with tools and materials. Additionally, inspect and clean your DIY ash catcher regularly to ensure it functions efficiently.

Now, with your new DIY ash catcher in place, you can enjoy countless delicious grilling sessions without worrying about messy cleanups. Happy grilling!

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Can you add ash catcher to Weber original kettle?

Yes, you can add an ash catcher to a Weber Original Kettle grill. The Weber Original Kettle grill typically comes with a basic ash-catcher system, which consists of a removable aluminium or steel pan that sits below the charcoal grate to collect ashes during grilling. This ash catcher helps make the cleanup process more convenient and keeps the bottom of the grill free from excessive ash buildup.

If your Weber Original Kettle grill didn’t come with an ash catcher or you want to upgrade to a more advanced ash catcher system, Weber offers various accessories and kits that you can purchase separately. These accessories may include a more durable and larger-capacity ash catcher, making it easier to dispose of the ashes after each grilling session.

Before purchasing an ash catcher or accessory, ensure that it is compatible with your specific Weber Original Kettle grill model to ensure a proper fit and easy installation. Always follow the manufacturer’s instructions when adding any accessories to your grill.

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How do you clean ash out of a Weber kettle?

Cleaning the ash out of a Weber kettle grill is a simple process that ensures proper airflow and efficient grilling. Here’s how to do it in 150 words:

  • Safety first: Ensure the grill is completely cool before cleaning to avoid burns.
  • Remove the cooking grates: Lift out the cooking grates and set them aside.
  • Take out the charcoal grate: Lift the charcoal grate by its handles and carefully empty the remaining charcoal and ash into a metal container, as ashes can remain hot for some time.
  • Brush the bowl and lid: Use a grill brush to remove any loose ash from the bowl and lid. Be gentle, so you don’t damage the enamel or finish.
  • Clean the ash catcher: If your Weber kettle has an ash catcher, remove it and empty the collected ashes into the same metal container.
  • Dispose of the ashes: Once the ashes have cooled completely, dispose of them in a non-combustible container or bag and discard them properly.
  • Reassemble the grill: Put the cleaned components back in place, and your Weber kettle is ready for the next cookout.


Building a DIY ash catcher for your Weber kettle grill is a simple and practical project that can enhance your grilling experience. By creating a custom ash catcher, you can ensure easier cleanup and better maintenance of your grill. Remember to choose durable and heat-resistant materials for safety and longevity.

The DIY project allows you to tailor the ash catcher to fit your specific grill model, making it a cost-effective and efficient solution. With your homemade ash catcher in place, you can enjoy hassle-free grilling sessions and extend the lifespan of your beloved Weber kettle grill. Happy grilling!

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